For automotive suppliers as well as parts and component manufacturers, which deliver to their customers based on forecast delivery schedules or JIS (Just in Sequence) processes, integrated and thus efficient processes affect the competitive position just the same in production as in logistics.
Decisive for problem-free production planning and control (PP) and material requirements planning (MRP) in production are, among others: sales and revenue forecasts for planned material, inspection and monitoring of purchase quantities, BDE or backflush feedback for produced parts including consumed material, but also replenishment control per KANBAN or using other material control systems.
However, the standard functions of SAP ERP do not always map these special sequences practically. To compensate for these deficits, the SAP Standard is adjusted using in-house programming or hard-coded, non-configurable extensions. Efficiency, effectiveness, and transparency suffer from this. The same is true, if these processes are shifted into non-SAP applications.
Would you like to increase the efficiency and transparency of your production processes with the help of an integrated, future-oriented, complete IT solution? We look forward to advising you. Please feel free to call or e-mail us.
This situation can be remedied using SAP-based add-ons, which seamlessly integrate in SAP ERP, can be released, and extend the SAP Standard by the required functions without modifications, as well as using JIS applications such as LOJISTIX®. Using such add-ons resp. such a JIS application, detailed planning in production and JIS production can be optimized and a pull-controlled production in line with Lean principles realized.
If the ERP processes as well as the sequences and data in production are additionally digitally networked and synchronized with a Shop Floor solution and/or Manufacturing Execution System (MES), transparency increases noticeably, and you can increase the productivity of your company sustainably. At the same time, you accomplish an important step in the direction of Industry 4.0.
With this concentrated know-how, we support the development of your integrated solution, whether you use SAP or non-SAP software: