Valeris®

The modules from the area of digitization enable automatic data acquisition by connecting the machines, assembly systems, measurement technology and sensors. The VALERIS machine coupling is based on OPC-UA and thus implements most of the desired connections such as S5/S7, E63/77, UMATI or Modbus.

Machine states, running times, status messages or weights, pressures and temperatures can be recorded, configured and documented via VALERIS. The data blocks also "talk" to each other if, for example, subsequent operations have to be interlocked with certain criteria or the worker has to confirm quality-relevant steps. The graphically supported configuration of the process logic saves effort and reduces errors in the process.

If necessary, you can change the machine connections independently.

What does a modern ME solution actually have to offer? Our response: "Configuration instead of programming." Thanks to the low-code modeling approach, specialized users or process engineers can easily and quickly configure machine interfaces as well as process and production parameters themselves without additional IT know-how.

VALERIS has an ultra-modern user interface in UX-Design. Dialog support intuitively, efficiently and reliably guides users through all configuration steps.

Of course, we support you with our services such as training, consulting or even installation and configuration if required. Your choice!

Are these questions part of your daily work? The module VALERIS Information helps you to answer these questions:

• The data collected from the production process is clearly visualized in a dashboard and can be condensed into focus analyses.

• You can compare current as well as historical data of plants, work steps and production areas, such as a critical machine, a particular article or certain key figures.

• You can independently set your favorites, which you must have in view immediately.

VALERIS Material Management digitizes your production process to the highest degree and records the process parameters in real time. Plants, measuring devices, scanners, label printers or IT systems are connected bidirectionally. Your processes are automated. If necessary, defective components are automatically rejected.

Whether serial number, batch or assembly ... you record the components included in the manufacturing process online. The traceability of products and processes is guaranteed. And all at the push of a button!

If these are the questions you need answers to, then the VALERIS Resources module is the right choice. The module considers all resources that are required for production. You decide whether you want to keep an eye on machines, systems or assembly workstations, or whether you also want to monitor and optimize tools and equipment.

The module provides you with an overview of the availability, duration, condition and problems of the resources. This provides you with the basis for increasing the availability of the production resources used and getting more out of the capital invested.

VALERIS Order is your "sensor" in the production. This reduces the amount of confirmation required and automates the data flow between production and ERP - the basis for optimizing production and order throughput.

As classical PDC functions, orders/operations are registered at the worker dialogs, the production times are recorded and compared with the target or planned times. Here you can clearly see when deadlines are getting out of hand or which problems are occurring.

And if you have to react quickly, the VALERIS module Master Planning helps you to reschedule. By dragging and dropping, you assign workstations and use your expertise to decide what belongs together and should follow one another. VALERIS supports you with filter functions and temporary evaluations (e.g. set-up time totals) to make quick, well-founded decisions.

The Worker Qualification shows you at the push of a button who has been trained on a system, when they last worked on it and when the knowledge needs to be renewed. A distinction can be made down to the product level.

With the supplementary module Worker Control, you can define what a worker can/should see in an input dialog (image, area, video, check mask, etc.) and what he can/should confirm. With the worker control, you prevent unqualified personnel from operating the system, which could result in incorrect work steps being carried out and/or errors being triggered.

The advantages? Both modules serve to reduce the number of committees and provide important proof of competence for ISO audits and product liability issues.